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Product Details:
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Size: | DN40 ~ DN 1200 | Pressure: | PN10 , PN 16 |
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Length: | DIN F4 / F5 / BS5163A / AWWA C509 C515 MJ / JIS | Temperature: | -20 ~ 120 C |
Body: | Ductile Iron GGG40 , DI GGG 50, Cast Iron GG25 | Wedge: | Iron Coating EPDM / NBR |
Flange: | DIN 3352 , JIS 10 K, EN 7005.2 | Test: | Test Strength By 2.4Mpa |
High Light: | DN 1200 Gear Operated Gate Valve,BS5163A Gear Operated Gate Valve,Shot Blasting Gear Operated Gate Valve |
Resilient Seated Gate Valve With Gear / Worm / Lock / Extened Stem / Actuator
Resilient seated ductile iron gate valve also commonly known as a sluice valve. The gate valve is manually operated by a non rising stem handwheel operation made in accordance with AS2638.2. AS4087 PN16 flanged . Great for use in waste water and water treatment industries. All Bolt holes are silicone filled to avoid water pooling and corrosion. Gate valve features oversized shaft, double shaft seals and twin lip seals to prevent ingress and egress of media and foreign material. Key Caps available upon request.
A. Stem sealing
Three independent stem seals offering triple safety:
• A NBR wiper ring protects against dirt from outside.
• A polyamid bearing with 4 NBR O-rings protects against galvanic corrosion.
• An EPDM rubber manchette sealing acts as the main hydraulic seal to the flow.
B. Body/bonnet connection
The unique assembly of the valve body and bonnet ensures a durable tightness:
• A round rubber bonnet gasket fits into a recess in the valve bonnet preventing it
from being blown out by pressure surges.
• The stainless steel bonnet bolts are countersunk in the valve bonnet, encircled
by the bonnet gasket and sealed with hot melt. Thus there is no risk of corrosion
as the bolts are not exposed to the medium or soil.
C. Wedge nut
The fixed, integral wedge nut reduces the number of movable valve parts thus
minimizing the risk of corrosion and malfunction. The wedge nut is made of
dezincification resistant brass with lubricating abilities providing optimum compatibility
with the stainless steel stem.
D. Vulcanized wedge
The ductile iron core is fully vulcanized with drinking water approved EPDM rubber
internally and externally.
No iron parts are exposed to the medium and the excellent rubber vulcanization
prevents creeping corrosion underneath the rubber.
Guides in the wedge and on the valve body ensure a uniform closure regardless of
high pressure.
Safe operation is ensured, as the guides prevent overloading of the stem.
The wedge has a large through bore and as there are no hollows in the core, stagnant
water or impurities cannot collect and cause contamination.
Design features:
Spindle’s gaskets O-ring - “DRY THREAD” - replaceable under pressure.
Stainless steel spindle with rolled thread and bearing.
Total sufrace rubbered wedge with replaceable spindle nut.
Gate valve with full bore.
All parts are protected against corrosion.
Resilient seated gate valve to EN 1074-1 and 2 / EN 1171, with WRAS approved EPDM
rubber parts.
Body and bonnet of GJS-500-7 (GGG-50). Wedge of ductile iron with fixed wedge nut,
fully vulcanized with EPDM rubber. Stem of stainless steel min. 13% Cr with rolled thread
and wedge stop ring.
Stem sealing with 4 O-rings in a nylon bearing, an EPDM rubber manchette, and a NBR
wiper ring. EPDM bonnet gasket in a groove, countersunk bonnet bolts encircled by the
bonnet gasket and sealed with hot melt. Sockets fitted with "Euro" sealing rings of EPDM
rubber.
Epoxy coating to DIN 30677-2 and GSK guidelines - internally and externally.
The valve gate or closure member is typically in the form of a wedge made of cast iron material
so as to be sufficiently rugged so as to be suitable for high pressure and high flow applications.
In a resilient seat gate valve, the outer surface of the valve wedge is coated with an elastomeric
material so as to offer a bubble-tight seal even at elevated operating pressures.
The valve wedge is operated by turning a threaded stem so as to advance or retract the valve
wedge within the waterway of the valve housing.
Upon valve closure, the resilient material on the edge forms a bubble-tight seal with the internal
surface of the valve body. Dirt or other contamination in the valve operating system can lead to
incomplete sealing of the wedge or other malfunction.
Another object of the present invention is to provide a resilient seat gate valve having an
improved wedge operator system which readily overcomes the deleterious effects of contamination introduced either during construction or entrained within product carried to the valve.
These and other objects of the present invention which will become apparent from studying the
appended description and drawings are provided in a valve arrangement, that comprises a valve
housing that defines a water passageway and a valve seat within the valve passageway.
A valve wedge disposed within the housing passageway moves along a direction of operation
between a closed position in contact with the valve seat to block flow of water through the valve
passageway and an open position allowing flow of water through the valve passageway.
A pair of spaced apart tracks are disposed within the valve housing on either side of the wedge
and extend along the direction of operation. A pair of opposed wings carried on the valve wedge,
travel in each track. A valve stem coupled to the valve wedge moves the valve wedge in opposite reciprocating directions between valve open and valve closed positions.
Rollers are carried on the wings for rolling engagement with the tracks and scraper blades are
carried on the wings adjacent the rollers to scrape contamination from the tracks.
The tracks may be provided with or without a liner. If a wing is provided without rollers because of
a light loading application, for example, the track is preferably provided without a liner.
A light loading condition may arise, for example, at the upper end of a horizontally oriented
valve arrangement. However, under heavy loading conditions as, for example, at the bottom
end of a horizontally operated valve arrangement, it is preferred that the wings be provided
with load bearing rollers.
In this instance, it is also preferred that the track be provided with a liner of generally U-shaped
cross-section and made of a rugged material such as stainless steel.
Specifications:
NO |
Part name |
Material |
1 |
Body |
Ductile cast iron |
2 |
Wedge |
Ductile cast iron + EPDM |
3 |
Stem nut |
ZCuAl10Fe3 Gunmetal |
4 |
Gasket |
EPDM |
5 |
Bonnet |
Ductile cast iron |
6 |
Gland gasket |
ZCuAl10Fe3 Gunmetal |
7 |
Stem |
2Cr13 S.S.x 20Cr13 |
8 |
Gland |
Ductile cast iron |
9 |
Rubber wiper |
EPDM/NBR |
10 |
Hand wheel |
Ductile cast iron |
FEATURES
⊙ Shot-blasting
protective surface finished by shot-blasting and the surface is smooth and neatness.
⊙ Flatting seat
Smooth continuous bore way without seating recess, it is not easy to get impurity pilled up.
Making the liquid straightway.
⊙ Treating with rubber
Both inner and outer are coated with advanced knowledge of rubber vulcanization then making
sure of the elasticity of rubber ,and make sure the exact geometry dimension. Rubber and ductile
cast iron valve hand together hardly. This can avoid fall-off due to long-term use.
⊙ Anti- corrosion
Both inner and outer are coated with non-toxic powder epoxy resin to strengthen the capacity of Corrosion resisting and raise the quality
of water supply.
⊙ Ruggedization
The older ductile iron valve is easy to rupture after being impacted by nonego. It can stop
rupture depend on the good mechanics capability of ductile iron .
⊙ Three “○” sealed ring
With the three “O” – rings, the leakage can be greatly reduced and the “O” – ring can be
replaced under this condition with pressure and without stopping water. The thrust axletree
reduces the frictional resistance and lowers the operational torque. And it can be switch seal
ring without opening and closing.
⊙ Rigid round body
The body is founded minutely, the rigid geometry size ensure inner sealing of valve without
any process.
⊙ Light weight
This body is made of ductile iron, it is 20%-30% lighter than the olds. Easily to fixing and
servicing.
Applications : This valve widely applied in the liquid pipes for opening or closing fixing in such
water, sewage disposal, electric power, energetics pipe , chemical, shipping, energy sources etc.
APPLICABLE STANDARDS
⊙ American Standard
Design to ANSI/AWWA C509
Face to face dimension to ASME B16.10-2000(ISO 3 series)
Flange and drilling To SME/ANSI B16.42-1998
⊙ British Standard
Design to BS5163,BS5150
Face to face dimension to BS5163(ISO 3series,ISO19 series)
Flange and drilling To BS4504 part1(EN1092)
⊙ Germany Standard
Design to DIN3352
Face to face dimension to DIN3202(F4:ISO 14 series;F5: ISO 15 series)
Flange and drilling to BS EN1092
Applications: This valve widely applied in the liquid pipes for opening or closing fixing in such water,
sewage disposal, electric power, energetics pipe , chemical, shipping, energy sources etc.